In the surge of fertilizer granulation production, disc granulators, with their efficient and stable granulation capabilities, have become core equipment for building fertilizer production lines with an hourly output of 1-3 tons. They provide small and medium-sized fertilizer companies with an economical and practical solution for granular fertilizer production, widely applicable to a variety of fertilizer types, including organic fertilizers, compound fertilizers, and biological fertilizers.

The core advantages of this disc granulator lie in its high granulation efficiency, flexible control, and durability and reliability. It features a tilted disc design with a diameter of 1.2-2.2 meters, with an adjustable tilt angle between 30° and 50°. Combined with a bottom-level uniform distribution device, the disc maintains a stable rolling path for the material, achieving a granulation rate exceeding 90%. During the granulation process, precise control of material moisture (typically 20%-30%) and disc speed (10-18 rpm) produces uniform granules with a diameter of 2-6 mm, meeting the needs of different crops and fertilization methods.

For production lines with an output of 1-3 tons per hour, this disc granulator seamlessly integrates with the mixer at the front end and the dryer and screen at the back end, forming a complete production process. After the evenly mixed raw materials enter the disc, they are atomized by water spray and rolled to form granules. The granules are then removed from the dryer, and the sieving machine selects qualified granules. The entire process is highly automated, requiring only 2-3 people to operate, significantly reducing labor costs.

The discs are constructed of high-strength manganese steel with a special wear-resistant surface treatment, extending their service life by over 30% compared to ordinary steel. They can easily withstand the corrosive elements present in fertilizer production. Furthermore, the equipment features a compact structure and a small footprint. A 1-ton per hour production line requires only approximately 50 square meters of space, making it ideal for small and medium-sized enterprises with limited space.

Production lines using this disc granulator have been exported to multiple countries and regions. After introducing our disc granulator, an organic fertilizer plant in Brazil saw a 40% increase in granular fertilizer production, significantly reducing losses during transportation and application. Customers in Southeast Asia are also using our disc granulator to produce compound fertilizers to meet the fertilization needs of local cash crops, with positive market feedback.

Choosing our disc granulator allows you to quickly establish an efficient fertilizer production line while ensuring the quality of your granular fertilizer, helping you seize a leading position in the fertilizer market. We will continue to optimize our equipment performance and provide even higher-quality granulation solutions to fertilizer companies worldwide.