Working Principle

Material Agglomeration: The cat itter disc granulator rotates the disc to make the material in the disc move under the combined action of friction, centrifugal force and gravity. At the same time, the spray system sprays adhesive or an appropriate amount of water on the material, so that the powdered or small granular cat litter raw materials gradually adhere and wrap into granules with the help of the viscosity of the adhesive during the collision and rolling process.
Particle Grading and Growth: As the disc continues to rotate, the particles continue to collide and rub during the movement, and the smaller particles will continue to absorb the surrounding powder or adhere to each other and gradually grow. Due to the different gravity and centrifugal forces on large and small particles, large particles will gradually float on the surface and flow out continuously from the bottom of the disc, while small particles will continue to grow in the disc with the newly added materials, realizing the grading and uniform growth of particles.

Cat Litter Disc Pelletizer Structural Composition

Granulating disc: It is the core component of the equipment, usually adopts an integral arc structure, lined with high-strength fiberglass, and has good wear resistance and corrosion resistance. Parameters such as the diameter, depth and inclination of the disc will be designed and adjusted according to production requirements
Transmission part: including the main motor, reducer, pulley, etc., used to drive the granulation disc to rotate and provide power for the granulation of the material. The reducer and the motor are driven by a flexible belt, which starts smoothly, can reduce the impact force and increase the service life of the equipment.
Spraying system: used to evenly spray adhesive or water on the material in the disc to ensure that the material can be fully adhered into granules. The spraying system is usually composed of a nozzle, a pipe, a water pump, etc., and the amount of water sprayed and the angle of water sprayed can be adjusted as needed.
Scraper device: It is composed of a scraper frame and a non-powered scraper, etc. Its function is to clean the material adhered to the inner wall and bottom of the disc, prevent material accumulation, ensure the smooth progress of the granulation process, and also help the formation and uniformity of the particles
. Support and base: including the main shaft, roller bearings, bearing seats, frames and bases, etc., used to support the granulation disc and transmission part to ensure the stability and reliability of the equipment. The thickened, weighted and sturdy base design can make the equipment run smoothly without anchor bolts.

Cat Litter Disc Pelletizer Performance characteristics

Uniform granulation: It can produce cat litter products with uniform particles and high granulation rate. The general granulation rate can reach more than 93%, which effectively improves the quality and market competitiveness of cat litter.
Smooth operation: The equipment has a reasonable structure design, adopts high-quality parts and advanced manufacturing technology, runs smoothly, has low noise, and can run continuously and stably for a long time.
The equipment is sturdy and durable: The bottom of the granulation disc is reinforced with multiple radiation steel plates, which is sturdy and durable and never deformed; the disc is lined with high-strength fiberglass, which has good wear resistance and corrosion resistance, can adapt to various harsh production environments, and extend the service life of the equipment.
Flexible process: According to different cat litter raw materials and granulation requirements, by adjusting the process parameters such as disc speed, disc angle, water spraying amount, etc., the granulation process can be finely controlled to meet diversified production needs.
Environmental protection and energy saving: The use of energy-saving motors and optimized transmission structures can greatly reduce energy consumption and reduce noise pollution, which is in line with the modern green production concept.